Energy
Compressed Air Pressure Reduction Savings Calculator
Estimate energy and electricity cost savings from reducing compressed-air system pressure.
Use actual average electrical input power where available.
Uses the same pressure unit selected above.
Editable estimate. Actual compressor response varies with system and control type.
Annual Energy Savings
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Estimated electricity reduction from operating the compressor system at the lower pressure.
Pressure reduction
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Estimated power reduction
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Power savings
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Estimated new input power
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Existing annual energy use
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Estimated annual energy use
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Annual energy savings
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Existing annual electricity cost
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Estimated annual electricity cost
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Annual cost savings
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Method:
Pressure reduction is:
ΔP =
Existing Pressure − Reduced Pressure
Estimated compressor power reduction is:
Power Reduction (%) =
ΔP × Power Reduction Factor
New compressor power is:
New Power =
Existing Power ×
(1 − Power Reduction %)
Annual energy savings are:
Energy Savings =
(Existing Power − New Power) × Operating Hours
Annual cost savings are:
Cost Savings =
Energy Savings × Electricity Tariff
The default 7% per bar value is an editable screening assumption, not a universal compressor-performance relationship.
Actual savings depend on compressor type, controls, operating point, pressure ratio, system demand, storage, leakage and how compressor power responds to reduced discharge pressure.
Reducing system pressure can also reduce artificial demand and compressed-air leakage, which may provide additional savings not included in this calculator.
Before reducing pressure, verify that pressure at critical end-use equipment remains adequate after distribution-system pressure losses.
For detailed energy audits, use measured compressor power at the existing and proposed pressure conditions whenever possible.
