Compressed Air Leak Cost Calculator

Energy

Compressed Air Leak Cost Calculator

Calculate power waste, energy loss and annual electricity cost caused by compressed-air leaks.

Enter the measured or estimated total leakage flow.
Use measured system specific power where available for the most realistic estimate.
Annual Leak Cost
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Estimated annual electricity cost associated with the entered compressed-air leakage.
Annual leak cost —
Power wasted —
Annual energy loss —
Annual leaked air —
Cost per operating hour —
Leak flow —
Specific power —
Method: Leak-related power demand is estimated as: Power Waste = Leak Flow × Compressor Specific Power Annual electricity loss is: Energy Loss = Power Waste × Operating Hours Annual leak cost is: Leak Cost = Energy Loss × Electricity Tariff Annual leaked air volume is: Air Lost = Leak Flow × 60 × Operating Hours with leak flow converted internally to m³/min. This method assumes that the entered specific power reasonably represents the incremental electrical energy required to supply the leaked air. Real compressed-air systems may not respond linearly to reduced leakage. Fixed-speed load/unload compressors, sequencing controls, storage volume, pressure setpoints and minimum unloaded power can all affect actual savings after leaks are repaired. For energy-audit use, measured leak flow and measured compressor-system specific power over the same operating condition provide the most defensible estimate.