Steam Condensate Recovery Savings Calculator

Energy

Steam Condensate Recovery Savings Calculator

Estimate energy and cost savings from returning hot condensate instead of replacing it with colder makeup water.

Enter the cost of fuel energy input per kWh on a basis consistent with boiler efficiency.
Annual Energy Savings
Estimated fuel-energy savings from recovering sensible heat in returned condensate.
Useful heat recovered
Annual useful energy recovered
Fuel energy avoided
Annual cost savings
Condensate recovered
Temperature advantage
Annual condensate returned
Method: Sensible heat recovered from returned condensate is estimated as: Q = ṁ × cp × (Tcondensate − Tmakeup) using a water specific heat capacity of approximately 4.186 kJ/kg·K. The useful thermal energy recovered annually is: Useful Energy = Heat Recovery Rate × Operating Hours Because boiler fuel input is greater than useful heat output, avoided fuel energy is estimated as: Avoided Fuel Energy = Useful Energy ÷ Boiler Efficiency Annual cost savings are: Cost Savings = Avoided Fuel Energy × Fuel Energy Cost This calculator estimates only the sensible-heat benefit of returning hot condensate. Condensate recovery can also reduce makeup-water demand, water-treatment chemical consumption, blowdown requirement and wastewater discharge. Those benefits are not included automatically. Actual savings may differ because of flash steam losses, return-system heat loss, condensate contamination, pumping energy, varying return temperature and boiler operating conditions.